The Jungheinrich ETV 325 is a high-performance reach truck designed for demanding warehouse operations, featuring an advanced instrument cluster that provides real-time status updates. Understanding the meaning of each indicator light is essential for maintaining safety and minimizing downtime during intensive use.
Jungheinrich ETV 325 Warning Light Symbols
| Symbol | Name | Color | What it means | What to do |
|---|---|---|---|---|
| Master Warning (Stop) | RED | A critical fault has been detected in the ETV 325, possibly affecting safe operation or causing a shutdown. | Stop the truck safely and contact your Jungheinrich service technician immediately. | |
| Master Caution | AMBER | A non-critical system issue or warning condition has been recognized by the control system. | Check the display for further details and address the warning as soon as possible. | |
| Battery / Charging | AMBER | The traction battery voltage is low or charging is required to avoid a loss of drive power. | Plan to recharge the battery at the next available opportunity. | |
| Battery Discharge Indicator (BDI) | AMBER | The BDI shows the current state of battery charge; if illuminated, the ETV 325 is nearing its discharge limit. | Drive to a charging station and connect the truck to the charger. | |
| Hydraulic System | AMBER | A hydraulic function fault or low hydraulic oil level has been detected, possibly affecting lift or steering. | Inspect hydraulic oil level and check for leaks before continuing operation. | |
| Overload / Capacity | RED | The load on the forks exceeds the safe capacity for the ETV 325, risking instability or damage. | Lower the load immediately and reduce to within rated capacity before proceeding. | |
| Mast / Lift Limit | AMBER | The mast has reached its maximum height or a lift limit switch has been activated. | Do not attempt to raise the forks further; lower the mast as needed. | |
| Service / Hour Meter | AMBER | A scheduled maintenance interval has been reached based on operating hours. | Arrange for routine service per the maintenance schedule. | |
| Brake System | RED | A malfunction in the brake system has been detected, compromising stopping ability. | Cease operation and have the brakes inspected by qualified personnel. | |
| Parking Brake | AMBER | The parking brake is engaged or not fully released, preventing normal travel. | Release the parking brake before attempting to move the truck. | |
| Work Lights | GREEN | The ETV 325’s work lights are currently switched on for improved visibility. | No action needed unless lights are not required. | |
| Beacon / Rotating Light | AMBER | The warning beacon is active to alert personnel to truck movement. | Deactivate if not needed in the current work area. | |
| Fasten Seat Belt | AMBER | The operator seat belt is not fastened, which is a safety requirement for the ETV 325. | Buckle the seat belt before starting operation. |
13 symbols shown. Icons follow ISO 2575 dashboard standards; exact graphics vary by model year.
Most Important Warning Lights
Master Warning (Stop)
Common causes
- Severe electrical system fault
- Critical hydraulic failure
- Major drive or lift malfunction
What to do
Immediately stop the ETV 325, switch off the key, and arrange for a Jungheinrich technician to diagnose and repair the fault before resuming use.
Overload / Capacity
Common causes
- Load exceeds specified fork capacity
- Incorrect load distribution
- Malfunctioning load sensor
What to do
Lower the forks, reduce the load to within the rated capacity, and verify load sensor operation; consult the operator manual for safe loading practices.
Brake System
Common causes
- Brake fluid leak
- Worn brake pads or discs
- Hydraulic brake system failure
What to do
Take the ETV 325 out of service and have the brakes checked and repaired by a qualified technician before further use.
Battery / Charging
Common causes
- Battery discharged below safe threshold
- Faulty charger connection
- Aged or damaged battery
What to do
Move the truck to a charging station and fully recharge the battery; if the issue persists, have the battery and charger inspected.
Frequently Asked Questions
What should I do if the Overload indicator comes on while lifting a pallet?
Immediately lower the pallet and check that the load does not exceed the ETV 325’s rated capacity before continuing.
How do I know when to recharge the ETV 325’s battery?
When the Battery or BDI indicator illuminates, plan to recharge the truck as soon as possible to avoid power loss.
Why is the hydraulic warning light on after starting the truck?
Check the hydraulic oil level and inspect for leaks, as low oil or a system fault can trigger this warning.
Is it safe to operate the ETV 325 with the parking brake warning on?
No, ensure the parking brake is fully released before driving to prevent damage or unexpected stopping.
What does the service/hour meter indicator mean?
It signals that scheduled maintenance is due based on the truck’s operating hours; arrange for servicing soon.