The Still RX60-25 is a high-performance electric forklift designed for intensive warehouse operations and heavy-duty material handling. Its instrument cluster provides operators with essential feedback on the forklift’s status, safety, and maintenance needs. Understanding these warning lights is crucial for safe and efficient operation.
Still RX60-25 Warning Light Symbols
| Symbol | Name | Color | What it means | What to do |
|---|---|---|---|---|
| Master Warning (Stop) | RED | A severe system fault has been detected on the RX60-25, such as major electrical or drive malfunction. | Safely stop the forklift and consult the service manual or technician. | |
| Master Caution | AMBER | The system has noticed a non-critical issue needing attention, like a sensor irregularity or minor error. | Check the display for further details and schedule maintenance if needed. | |
| Check Engine (MIL) | AMBER | The RX60-25’s drive or electric motor control system has detected a fault affecting performance. | Arrange for diagnostic testing and avoid heavy loads until resolved. | |
| Battery / Charging | RED | The traction battery voltage has dropped below safe limits or is not charging properly. | Stop operation and recharge or inspect the battery system. | |
| Hydraulic System | AMBER | Hydraulic pressure or fluid level is outside optimal range, risking lift function. | Check hydraulic fluid and inspect for leaks before continuing. | |
| Brake System | RED | A serious braking issue has been detected, such as low pressure or system failure. | Cease driving immediately and have the brakes checked. | |
| Parking Brake | RED | The parking brake is engaged or not fully released while attempting to drive. | Release the parking brake before moving. | |
| ABS | AMBER | The anti-lock braking system is not functioning on the RX60-25. | Drive with extra caution and arrange ABS service soon. | |
| Seat Belt | RED | The operator’s seat belt is not fastened while the forklift is powered on. | Buckle the seat belt before operation. | |
| Low Fuel | AMBER | Battery state of charge is low and the RX60-25 will soon require recharging. | Plan to recharge the battery at the next opportunity. | |
| Battery Discharge (BDI) | AMBER | The battery discharge indicator shows the RX60-25's battery is nearing its discharge limit. | Avoid heavy lifting and recharge soon to prevent automatic cut-off. | |
| Overload / Capacity | RED | The load being lifted exceeds the RX60-25’s rated capacity or mast limit. | Lower the load immediately and ensure proper weight. | |
| Mast / Lift Limit | AMBER | The mast has reached its maximum lift height or limit sensor is triggered. | Do not attempt to lift higher and lower the forks if possible. | |
| Service / Hour Meter | AMBER | Scheduled maintenance interval has been reached based on operating hours. | Book the RX60-25 for servicing at the next break. | |
| Work Lights | BLUE | The RX60-25’s work lights are switched on for improved visibility. | No action needed unless lights are not required. | |
| Beacon / Rotating Light | AMBER | The safety beacon is active, warning others of forklift operation. | No action required; ensure beacon is functioning. | |
| Door Open | RED | The operator’s cab or battery compartment door is not properly closed. | Secure all doors before using the forklift. | |
| Hydraulic Oil | AMBER | Hydraulic oil level is low, risking lift and tilt performance. | Top up hydraulic oil before resuming work. | |
| Air Filter | AMBER | The air filter is clogged, reducing cooling for the electric drive system. | Clean or replace the air filter promptly. | |
| Fuel Filter / Water Separator | AMBER | Water or debris detected in the filter; this can affect battery cooling or auxiliary systems. | Service the filter to maintain system efficiency. |
20 symbols shown. Icons follow ISO 2575 dashboard standards; exact graphics vary by model year.
Most Important Warning Lights
Master Warning (Stop)
Common causes
- Major electrical drive fault
- Critical battery failure
- Severe hydraulic system error
What to do
Immediately stop the RX60-25, turn off the power, and contact a Still service technician for diagnosis.
Brake System
Common causes
- Hydraulic brake fluid loss
- Electronic brake control failure
- Worn or damaged brake components
What to do
Inspect the brake fluid level and lines; do not use the forklift until the brakes are fully repaired by qualified personnel.
Overload / Capacity
Common causes
- Load exceeds rated capacity
- Incorrect load distribution
- Mast sensor malfunction
What to do
Lower the load immediately and check the load weight; recalibrate or repair the mast sensors if the warning persists.
Battery / Charging
Common causes
- Battery voltage too low
- Charging system fault
- Loose or corroded battery connections
What to do
Recharge the battery; if the issue remains, inspect connections and have the charging system checked by a Still technician.
Door Open
Common causes
- Operator cab door not latched
- Battery compartment open
- Faulty door sensor
What to do
Ensure all doors are securely closed and inspect door sensors for faults; do not operate if a door cannot be secured.
Frequently Asked Questions
What should I do if the Battery Discharge (BDI) light turns on?
Reduce load handling and plan to recharge the RX60-25 soon to avoid automatic shutdown.
Why is the hydraulic oil light illuminated?
The hydraulic oil level is low or the oil is contaminated; check and refill or replace as needed.
Can I keep operating if the ABS warning is on?
You can drive carefully, but the anti-lock function is disabled; schedule a repair promptly.
What does the Overload warning mean?
The load on the forks exceeds the forklift’s rated capacity; lower the load immediately to prevent tipping.
How often should I service the RX60-25 when the hour meter light appears?
Service intervals depend on usage, but always follow the display prompts and the Still maintenance schedule.
What action is needed if the Door Open light stays on?
Check and fully close all access doors and battery covers; inspect sensors if the light remains.